How it works · PO-1048, 600 precision brackets
One purchase order, start to finish. Kaizen works every stage.
The same order as above, stage by stage: how Kaizen finds it, chases it, reads the reply, spots the risk, asks your buyer and tracks it to the stores.
01Connect
Start from what you already have.
Point Kaizen at the purchase mailbox and an Excel or CSV export of open orders. It builds one list of every open line, and shows which ones have no confirmed date.
- Purchase mailboxGmail or Outlook supplier threads
- Excel or CSVOpen order lines from your ERP
One list of open orders42 lines
- PO-1048Shreeji Precision · 600 brackets15 Nov
- PO-1052Omkar Castings · 40 housingsNo date
- PO-1061Sai Polymers · 2,000 bushesNo date
6 lines have no confirmed date. Kaizen starts there.
02Chase
Nobody replied. Kaizen follows up, by your rules.
You set the playbook: how long to wait, what comes next, and when a person gets told. Kaizen runs it on every open order and stops the moment the supplier answers.
- No acknowledgement in 48 hoursEmail reminder
- Still silent after 72 hoursSecond email, tell the buyer
- Still silent after 96 hoursWhatsApp or phone callExperimental
- Any change to cost, date or drawingAsk R. Kulkarni
- 8 NovPO sent to Shreeji Precision
- 10 NovNo acknowledgement. Reminder emailed
- 11 NovStill silent. Second email, buyer told
- 12 NovSupplier replies. Follow-up stops
03Read
Your PO says 15 Nov. The email says 22 Nov.
The reply is matched to the right order, line and drawing revision. Quantities and dates are pulled out of the supplier’s own words.
Mahesh Patil · Shreeji Precision Components
“We can send 400 to reach you on 16 Nov. The remaining 200 will arrive on 22 Nov.”
Air freight is available for the balance: 17 Nov, ₹2,400 extra.
Precision bracket · Rev C checked · 400 + 200 = 600 accounted for
04Spot the risk
200 parts. Four days too late.
Kaizen compares the new dates with when production needs the parts, and brings the supplier’s recovery option and its cost to your buyer.
The delay is visible six days before the build date. Your buyer gets the recovery option and what it costs.
05You decide
One clear decision for your buyer.
Anything with a cost, a changed term or a new drawing waits for a named person. Make the call yourself in the card and watch what Kaizen does next. Nothing is sent.
Your team approves costs and commitments.
Bring the remaining 200 parts by air?
Your call. Kaizen will not act until someone decides. Pick one to watch what happens next.
06Close the loop
Tracked until the parts are accepted.
A confirmed date is not the end. Kaizen follows the order through dispatch and goods receipt, and keeps rejections open with an owner.
- 390 accepted
- 10 rejected
- 200 to arrive
- Goods receipt GRN-5091 logged by stores. 400 received, tracker updated.
- Balance of 200 waits on your decision. and pick an option to see how this record continues.
- 10 rejected parts. Quality has the task, and Kaizen has asked for 10 replacements before 18 Nov. The order stays open until they arrive.
Illustrative example. Fictional data, nothing sent, no live order changed.

